Flexible/Multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

Smart Double Conveyor AOI

The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV)，further enhance the testing precision

Double conveyor design

The first conveyor is fixed, the second and the third conveyors are automatically adjustable, the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm.
1. The inspection range between:50×50mm~450×300mm.

Double conveyor design

Database sharing and statistical functions

All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.

Detailed SPC Analysis Report

To generate a variety of visual reports through analysis and statistics from testing results of all products.

Accuracy Visualized

Inquiry online

0755-61519009/61519062

CATEGORY	ITEM	SPECIFICATION
Recognition System	Inspection	The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
	Camera	Distal high speed CCD 5M Pixel camera,20 um（15um for option）
	Lens	High-resolution telecentric Lens
	Lamp-house	Rings RGB LED lamp-house
	FOV	40.95×40.95mm (20um) ,30.68×30.68mm (15um)
	0201 Chip	<7.6ms
	Per-image Time	220~450ms
	Paste Printing Defects	Missing, overflow, insufficient, pasting open, stain
	Component Defects	Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
	Solder Defects	Overflow, insufficient, short solder, stain
	Wave Soldering Inspect	Overflow, insufficient, short, Excess Solder, solder void
	Inspection Items	01005& 0.3mm pitch（15um）
Mechanism System	PCB Conveyor	Dual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard Conveyor height: 900±20mm
	PCB Size	Max PCB Size for double conveyor：50×50 mm~450×300 mm, Max PCB Size for single conveyor：50×50mm~450×586mm
	PCB Thickness	0.5 – 3.0mm
	PCB Warp Tolerance	<2mm
	Component Clearance	TOP≤25mm， BOT≤30mm（Can customize according to clients' requirement）
	Driver	AC servo system， camera moves in the directions of X/Y
	Orientation	<10um
	Moving Speed	Standard：500mm/s，Max：800mm/s
Soft System	Operation System	Microsoft Windows 7 X64
	Characteristics	The double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system. Based on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points.
	Operation	Graphic programming, Chinese, English
	Computer	Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
	Display	22 inch TFT
Network	Multe machine control	The operator can control multi same machines in the control terminal
	Network	NG adaptable, check and correct PCBA defects at repair station
	Communication port	SMEMA, RS232,RJ45
Other	Machine Dimensions(LWH)	106135156cm(Excluding Signal Light）
	Weight	~850kg
	Power Supply	AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W
	Air Supply	0.5MPA.80cm3/min
	Working Environment	Temperature10-40℃, humidity 30-80% RH

三維立體成像

三維立體成像是相位調(diào)制輪廓測量技術(shù)（PMP）基于結(jié)構(gòu)
光柵正弦運(yùn)動投影，離散相移獲取多幅被照射物光場圖像，
再根據(jù)多步相移法計算出相位分布，最后利用三角測量等方
法得到高精度的物體外形輪廓和體積測量結(jié)果。

真彩色的三維立體影像顯示。

快速編程

快速編程是支持RS274-D、RS274-X格式的Gerber文件及
支持dxf格式的CAD文件，導(dǎo)入文件后自動創(chuàng)建焊盤信息，
只需設(shè)置檢測參數(shù)即可完成編程。

全面詳盡的SPC分析系統(tǒng)

SPC統(tǒng)計分析是利用統(tǒng)計方法對過程中的各個階段進(jìn)行過程控制，通過對測試信息的分析反饋，來促進(jìn)前工序工藝的改良，以達(dá)到預(yù)防不良。操作者可以直觀的通過餅狀圖或者柱形圖等查看到測試信息的綜合統(tǒng)計。

統(tǒng)計信息可以輸出Html，Excel或Image等格式。