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PRODUCTS

VCTA is the National High-tech Enterprise Professional provide
Automatic Optic Inspection (AOI) ,
Solder Paste Inspection (SPI) ,
Automatic soldering machine and
Laser Marking machine

VCTA-S820 On-Line AOI

The machine that Inspect the soldering defects basis on optical thory.

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Flexible/Multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

Various vector image algorithms to get the best inspection capability

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

SPC1 01
SPC2 02

Germany imported 5.0 Mp industry cameras

With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.

shexiangtou1
shexiangtou2
bujian 01

Import Control System

All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.

International renow brand corn aparts

The entire PCB match capability can detect extra parts at any location.

High frame rate industrial cameras with telecentric lens, high-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software's entire board matching algorithm, can be used detect extra parts, foreign matter, scratches and other information on the PCB.

Accuracy Inspection
jiance

Multi machines one operator, intelligent communication

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

Central control and data gathering
集中

Inquiry online

0755-61519009/61519062

 
CATEGORY ITEM SPECIFICATION
Recognition System

Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

Camera

Import high-speed 500 M Pixel Color camera, 20um (25/15um for optical)

Lens

High-resolution telecentric Lens
Lamp-house

Rings RGB LED lamp-house

FOV Max:40×40mm (20um)

0201 Chip

<7.6ms

Per-image Time

220~450ms

Paste Printing Defects

Missing, overflow, insufficient, pasting open, stain

Component Defects

Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged

Solder Defects

Overflow, insufficient, short solder, stain

Wave Soldering Inspect

Overflow, insufficient, short, Excess Solder, solder void

Inspection Items

0201&0.4mmpitch (20um)
01005& 0.3mm pitch(15um)

Mechanism System PCB Conveyor Left to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm
PCB Size

50×50mm-400×330mm (Can customize according to clients' requirement)

PCB Thickness

0.5mm – 5.0mm

PCB Warp Tolerance

<2mm

Component Clearance

TOP≤30mm, BOT≤30mm(Can customize according to clients' requirement)

Driver AC servo system,camera moves in the directions of X/Y
Orientation <10um
Moving Speed Standard:500mm/s,Max:800mm/s
Soft System Operation System Microsoft Windows 7 X64
Operation Graphic programming, Chinese, English
Programming Support offline programming
Computer Industrial Computer, Intel I7 CPU, Memory:16G, Hard disk: 2TB
Display 22 inch TFT
Network Network Can communicate with NG terminals
Communication port SMEMA, RS232,RJ45
Others Machine Dimensions(L*W*H 100×96×156cm (Excluding Signal Light)
Weight ~650kg
Power Supply AC220V, 10%, single phase 50/60HZ, power consumption 1000W
Air Supply 0.5MPA.70cm3/min
Working Environment Temperature10-40℃, humidity 30-80% RH

三維立體成像

三維立體成像 是相位調(diào)制輪廓測量技術(shù)(PMP)基于結(jié)構(gòu)
光柵正弦運(yùn)動(dòng)投影,離散相移獲取多幅被照射物光場圖像,
再根據(jù)多步相移法計(jì)算出相位分布,最后利用三角測量等方
法得到高精度的物體外形輪廓和體積測量結(jié)果。

真彩色的三維立體影像顯示。

 

快速編程

快速編程 是支持RS274-D、RS274-X格式的Gerber文件及
支持dxf格式的CAD文件,導(dǎo)入文件后自動(dòng)創(chuàng)建焊盤信息,
只需設(shè)置檢測參數(shù)即可完成編程。

 

全面詳盡的SPC分析系統(tǒng)

SPC統(tǒng)計(jì)分析 是利用統(tǒng)計(jì)方法對過程中的各個(gè)階段進(jìn)行過程控制,通過對測試信息的分析反饋,來促進(jìn)前工序工藝的改良,以達(dá)到預(yù)防不良。操作者可以直觀的通過餅狀圖或者柱形圖等查看到測試信息的綜合統(tǒng)計(jì)。

統(tǒng)計(jì)信息可以輸出Html,Excel或Image等格式。

我們還有更多軟件功能

條碼/二維碼識別

壞點(diǎn)跳躍功能

統(tǒng)計(jì)報(bào)表導(dǎo)出

錫膏明細(xì)列表查詢

PCB列表查詢

PCB查詢對比功能

NG分析功能

自動(dòng)統(tǒng)計(jì)CPK功能

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